{"id":2755,"date":"2021-07-30T12:42:14","date_gmt":"2021-07-30T12:42:14","guid":{"rendered":"https:\/\/www.coala-h2020.eu\/?page_id=2755"},"modified":"2022-12-05T10:46:17","modified_gmt":"2022-12-05T10:46:17","slug":"detergent-production","status":"publish","type":"page","link":"https:\/\/www.coala-h2020.eu\/index.php\/detergent-production\/","title":{"rendered":"Detergent"},"content":{"rendered":"\n<section id=\"gm1fc9a78\" class=\"wp-block-gutentor-m3 section-gm1fc9a78 gutentor-module gutentor-container-cover has-color-bg has-custom-bg\"><div class=\"grid-container\">\n<section id=\"gm65b1373\" class=\"wp-block-gutentor-m4 section-gm65b1373 gutentor-module gutentor-advanced-columns\"><div class=\"grid-container\"><div class=\"grid-row\">\n<div id=\"col-gm4d2b60\" class=\"wp-block-gutentor-m4-col col-gm4d2b60 gutentor-single-column  grid-lg-6 grid-md-12 grid-12\"><div id=\"section-gm4d2b60\" class=\"section-gm4d2b60 gutentor-col-wrap\">\n<h4 class=\"has-white-color has-text-color wp-block-heading\"><mark style=\"background-color:rgba(0, 0, 0, 0)\" class=\"has-inline-color has-white-color\">INDUSTRY SCENARIO  &#8211; <\/mark> DETERGENT PRODUCTION<\/h4>\n\n\n\n<p><\/p>\n\n\n\n<h1 class=\"has-white-color has-text-color wp-block-heading\">AI-assisted on-the-job training for production line operators<\/h1>\n<\/div><\/div>\n\n\n\n<div id=\"col-gmfa069b\" class=\"wp-block-gutentor-m4-col col-gmfa069b gutentor-single-column  grid-lg-6 grid-md-12 grid-12\"><div id=\"section-gmfa069b\" class=\"section-gmfa069b gutentor-col-wrap\">\n<figure class=\"wp-block-embed aligncenter is-type-video is-provider-youtube wp-block-embed-youtube wp-embed-aspect-16-9 wp-has-aspect-ratio\"><div class=\"wp-block-embed__wrapper\">\n<div class=\"nv-iframe-embed\"><iframe loading=\"lazy\" hcb-fetch-image-from=\"https:\/\/www.youtube.com\/watch?v=63WNwPUeQyI\" title=\"COALA Digital Intelligent Assistant with Cognitive Advisor feature for Production Line Operators\" width=\"1200\" height=\"675\" src=\"https:\/\/www.youtube.com\/embed\/63WNwPUeQyI?feature=oembed\" frameborder=\"0\" allow=\"accelerometer; autoplay; clipboard-write; encrypted-media; gyroscope; picture-in-picture\" allowfullscreen><\/iframe><\/div>\n<\/div><\/figure>\n<\/div><\/div>\n<\/div><\/div><\/section>\n<\/div><\/section>\n\n\n\n<section id=\"gme8bc12f\" class=\"wp-block-gutentor-m3 section-gme8bc12f gutentor-module gutentor-container-cover\"><div class=\"grid-container\">\n<h2 class=\"has-text-align-center wp-block-heading\">Objectives and Background<\/h2>\n\n\n\n<section id=\"gm87be50f\" class=\"wp-block-gutentor-m4 section-gm87be50f gutentor-module gutentor-advanced-columns\"><div class=\"grid-container\"><div class=\"grid-row\">\n<div id=\"col-gm1e1240\" class=\"wp-block-gutentor-m4-col col-gm1e1240 gutentor-single-column  grid-lg-4 grid-md-12 grid-12\"><div id=\"section-gm1e1240\" class=\"section-gm1e1240 gutentor-col-wrap\">\n<p class=\"has-text-align-center\"><img loading=\"lazy\" decoding=\"async\" width=\"53\" height=\"53\" class=\"wp-image-1071\" style=\"width: 53px;\" src=\"https:\/\/www.coala-h2020.eu\/wp-content\/uploads\/2020\/09\/faviconsmall-01.png\" alt=\"\"><\/p>\n\n\n\n<p class=\"has-text-align-center\">Increase efficiency of production and reduce change over time<\/p>\n<\/div><\/div>\n\n\n\n<div id=\"col-gm83f4d1\" class=\"wp-block-gutentor-m4-col col-gm83f4d1 gutentor-single-column  grid-lg-4 grid-md-12 grid-12\"><div id=\"section-gm83f4d1\" class=\"section-gm83f4d1 gutentor-col-wrap\">\n<p class=\"has-text-align-center\"><img loading=\"lazy\" decoding=\"async\" width=\"53\" height=\"53\" class=\"wp-image-1071\" style=\"width: 53px;\" src=\"https:\/\/www.coala-h2020.eu\/wp-content\/uploads\/2020\/09\/faviconsmall-01.png\" alt=\"\"><\/p>\n\n\n\n<p class=\"has-text-align-center\"> Capturing the best practices and transferring them between manufacturing lines<\/p>\n<\/div><\/div>\n\n\n\n<div id=\"col-gm8c62c2\" class=\"wp-block-gutentor-m4-col col-gm8c62c2 gutentor-single-column  grid-lg-4 grid-md-12 grid-12\"><div id=\"section-gm8c62c2\" class=\"section-gm8c62c2 gutentor-col-wrap\">\n<p class=\"has-text-align-center\"><img loading=\"lazy\" decoding=\"async\" width=\"53\" height=\"53\" class=\"wp-image-1071\" style=\"width: 53px;\" src=\"https:\/\/www.coala-h2020.eu\/wp-content\/uploads\/2020\/09\/faviconsmall-01.png\" alt=\"\"><\/p>\n\n\n\n<p class=\"has-text-align-center\">Tacit line-manager knowledge capturing, formalising, and transfer to co-workers<\/p>\n<\/div><\/div>\n<\/div><\/div><\/section>\n\n\n\n<section id=\"gme3ff5a0\" class=\"wp-block-gutentor-m4 section-gme3ff5a0 gutentor-module gutentor-advanced-columns\"><div class=\"grid-container\"><div class=\"grid-row\">\n<div id=\"col-gm97b7be\" class=\"wp-block-gutentor-m4-col col-gm97b7be gutentor-single-column  grid-lg-6 grid-md-12 grid-12\"><div id=\"section-gm97b7be\" class=\"section-gm97b7be gutentor-col-wrap\">\n<p>The Diversey liquid production use case focusses on the implementation of COALA Digital Intelligent Assistant (DIA) to support production line operatos towards optimum configuration of the production line for each product.<\/p>\n\n\n\n<p>Setup and change-over of production lines are complex and time consuming activities that require trained workers ccapably of (re)configure machnies, align production speeds, and adjust machine settings within a given amount of time. Both production line setup and change-over are non-value added operations and should be minimised as much as possible. <\/p>\n\n\n\n<p>Change-over time or downtime currently consumes 40-45% of the total production time on average. Diversey aims to tackle the challenge of agile manufacturing by continuously optimizing the process of production line reconfiguration and by training and re-training of production line managers with the help of a digital assistant.<\/p>\n<\/div><\/div>\n\n\n\n<div id=\"col-gm02833c\" class=\"wp-block-gutentor-m4-col col-gm02833c gutentor-single-column  grid-lg-6 grid-md-12 grid-12\"><div id=\"section-gm02833c\" class=\"section-gm02833c gutentor-col-wrap\">\n<p><\/p>\n\n\n\n<p><\/p>\n\n\n\n<p><\/p>\n<\/div><\/div>\n<\/div><\/div><\/section>\n<\/div><\/section>\n\n\n\n<section id=\"gm2129087\" class=\"wp-block-gutentor-m3 section-gm2129087 gutentor-module gutentor-container-cover has-color-bg has-custom-bg\"><div class=\"grid-container\">\n<section id=\"gm0e26a7e\" class=\"wp-block-gutentor-m4 section-gm0e26a7e gutentor-module gutentor-advanced-columns\"><div class=\"grid-container\"><div class=\"grid-row\">\n<div id=\"col-gm9d641f\" class=\"wp-block-gutentor-m4-col col-gm9d641f gutentor-single-column  grid-lg-2 grid-md-12 grid-12\"><div id=\"section-gm9d641f\" class=\"section-gm9d641f gutentor-col-wrap\">\n<h2 class=\"has-text-align-right wp-block-heading\"><mark style=\"background-color:rgba(0, 0, 0, 0)\" class=\"has-inline-color has-white-color\">Expected Impacts<\/mark><\/h2>\n<\/div><\/div>\n\n\n\n<div id=\"col-gmcadf2f\" class=\"wp-block-gutentor-m4-col col-gmcadf2f gutentor-single-column  grid-lg-10 grid-md-12 grid-12\"><div id=\"section-gmcadf2f\" class=\"section-gmcadf2f gutentor-col-wrap\">\n<div id=\"section-gf13254\" class=\"wp-block-gutentor-e7 section-gf13254 gutentor-element gutentor-element-list\"><ul class=\"grid-row gutentor-grid-item-wrap list-indicator-icon\"><li class=\"gutentor-list-item grid-lg-12 grid-md-12 grid-12\"><span class=\"gutentor-single-item gutentor-single-item-0\"><span class=\"gutentor-list-item-wrap g-s-list-wrap\"><span class=\"gutentor-single-list-item-icon\"><i class=\"list-item-icon fas fa-angle-right\"><\/i><\/span><span class=\"gutentor-list-item\"><p class=\"gutentor-single-item-title\">40% reduction of change over time<\/p><\/span><\/span><\/span><\/li><li class=\"gutentor-list-item grid-lg-12 grid-md-12 grid-12\"><span class=\"gutentor-single-item gutentor-single-item-1\"><span class=\"gutentor-list-item-wrap g-s-list-wrap\"><span class=\"gutentor-single-list-item-icon\"><i class=\"list-item-icon fas fa-angle-right\"><\/i><\/span><span class=\"gutentor-list-item\"><p class=\"gutentor-single-item-title\">15% reduction of defects <\/p><\/span><\/span><\/span><\/li><li class=\"gutentor-list-item grid-lg-12 grid-md-12 grid-12\"><span class=\"gutentor-single-item gutentor-single-item-2\"><span class=\"gutentor-list-item-wrap g-s-list-wrap\"><span class=\"gutentor-single-list-item-icon\"><i class=\"list-item-icon fas fa-angle-right\"><\/i><\/span><span class=\"gutentor-list-item\"><p class=\"gutentor-single-item-title\">20% reduction of internal failures generated by human errors<\/p><\/span><\/span><\/span><\/li><li class=\"gutentor-list-item grid-lg-12 grid-md-12 grid-12\"><span class=\"gutentor-single-item gutentor-single-item-3\"><span class=\"gutentor-list-item-wrap g-s-list-wrap\"><span class=\"gutentor-single-list-item-icon\"><i class=\"list-item-icon fas fa-angle-right\"><\/i><\/span><span class=\"gutentor-list-item\"><p class=\"gutentor-single-item-title\">10% improvement of Finished Product Quality Index (FPQI)<\/p><\/span><\/span><\/span><\/li><\/ul><\/div>\n<\/div><\/div>\n<\/div><\/div><\/section>\n<\/div><\/section>\n\n\n\n<section id=\"gme9854f9\" class=\"wp-block-gutentor-m3 section-gme9854f9 gutentor-module gutentor-container-cover has-color-bg has-custom-bg\"><div class=\"grid-container\">\n<section id=\"gm667718f\" class=\"wp-block-gutentor-m4 section-gm667718f gutentor-module gutentor-advanced-columns\"><div class=\"grid-container\"><div class=\"grid-row\">\n<div id=\"col-gmcf0e58\" class=\"wp-block-gutentor-m4-col col-gmcf0e58 gutentor-single-column  grid-lg-6 grid-md-12 grid-12\"><div id=\"section-gmcf0e58\" class=\"section-gmcf0e58 gutentor-col-wrap\">\n<h2 class=\"has-text-align-right has-neve-link-color-color has-text-color wp-block-heading\"><mark style=\"background-color:rgba(0, 0, 0, 0)\" class=\"has-inline-color has-neve-link-color-color\">Business Scenario #1:<\/mark><\/h2>\n<\/div><\/div>\n\n\n\n<div id=\"col-gm112da8\" class=\"wp-block-gutentor-m4-col col-gm112da8 gutentor-single-column  grid-lg-6 grid-md-12 grid-12\"><div id=\"section-gm112da8\" class=\"section-gm112da8 gutentor-col-wrap\">\n<h2 class=\"has-text-align-left has-neve-link-color-color has-text-color wp-block-heading\"><mark style=\"background-color:rgba(0, 0, 0, 0)\" class=\"has-inline-color has-neve-link-color-color\">Faster line re-configuration and on-job training\u00a0 for line managers<\/mark><\/h2>\n<\/div><\/div>\n<\/div><\/div><\/section>\n<\/div><\/section>\n\n\n\n<section id=\"gmad5b32d\" class=\"wp-block-gutentor-m3 section-gmad5b32d gutentor-module gutentor-container-cover\"><div class=\"grid-container\">\n<section id=\"gmb2742c0\" class=\"wp-block-gutentor-m4 section-gmb2742c0 gutentor-module gutentor-advanced-columns\"><div class=\"grid-container\"><div class=\"grid-row\">\n<div id=\"col-gm788320\" class=\"wp-block-gutentor-m4-col col-gm788320 gutentor-single-column  grid-lg-8 grid-md-12 grid-12\"><div id=\"section-gm788320\" class=\"section-gm788320 gutentor-col-wrap\">\n<h4 class=\"wp-block-heading\">AS-IS situation<\/h4>\n\n\n\n<p>\u2022 High change-over time and unscheduled downtime<\/p>\n\n\n\n<p>\u2022   Reconfiguration time variation <\/p>\n<\/div><\/div>\n\n\n\n<div id=\"col-gm8d225d\" class=\"wp-block-gutentor-m4-col col-gm8d225d gutentor-single-column  grid-lg-4 grid-md-12 grid-12\"><div id=\"section-gm8d225d\" class=\"section-gm8d225d gutentor-col-wrap\">\n<div id=\"section-g3736d9\" class=\"wp-block-gutentor-e6 section-g3736d9 gutentor-element gutentor-element-image\"><div class=\"gutentor-element-image-box\"><div class=\"gutentor-image-thumb\"><img decoding=\"async\" class=\"normal-image\" src=\"https:\/\/www.coala-h2020.eu\/wp-content\/uploads\/2021\/07\/image-7.png\"\/><\/div><\/div><\/div>\n<\/div><\/div>\n<\/div><\/div><\/section>\n\n\n\n<section id=\"gm7468f20\" class=\"wp-block-gutentor-m4 section-gm7468f20 gutentor-module gutentor-advanced-columns\"><div class=\"grid-container\"><div class=\"grid-row\">\n<div id=\"col-gm9e7d98\" class=\"wp-block-gutentor-m4-col col-gm9e7d98 gutentor-single-column  grid-lg-8 grid-md-12 grid-12\"><div id=\"section-gm9e7d98\" class=\"section-gm9e7d98 gutentor-col-wrap\">\n<p><\/p>\n\n\n\n<h4 class=\"wp-block-heading\">TO-BE situation<\/h4>\n\n\n\n<p>\u2022  Production line operators to request advices, explanations, and other information during the change-over<\/p>\n\n\n\n<p>\u2022 Guide workers towards optimum configuration of the production line for each product and formulation<\/p>\n\n\n\n<p>\u2022  Reduce the change over time, time pressure caused by downtime, and lessen the cognitive workload of workers in solving unpredictable<\/p>\n<\/div><\/div>\n\n\n\n<div id=\"col-gmb3dcaf\" class=\"wp-block-gutentor-m4-col col-gmb3dcaf gutentor-single-column  grid-lg-4 grid-md-12 grid-12\"><div id=\"section-gmb3dcaf\" class=\"section-gmb3dcaf gutentor-col-wrap\">\n<figure class=\"wp-block-image size-large\"><img loading=\"lazy\" decoding=\"async\" width=\"201\" height=\"208\" src=\"https:\/\/www.coala-h2020.eu\/wp-content\/uploads\/2021\/07\/image-6.png\" alt=\"\" class=\"wp-image-2758\"\/><\/figure>\n<\/div><\/div>\n<\/div><\/div><\/section>\n<\/div><\/section>\n\n\n\n<section id=\"gm4c48bc6\" class=\"wp-block-gutentor-m3 section-gm4c48bc6 gutentor-module gutentor-container-cover has-color-bg has-custom-bg\"><div class=\"grid-container\">\n<section id=\"gm3bc36d4\" class=\"wp-block-gutentor-m4 section-gm3bc36d4 gutentor-module gutentor-advanced-columns\"><div class=\"grid-container\"><div class=\"grid-row\">\n<div id=\"col-gm61fff9\" class=\"wp-block-gutentor-m4-col col-gm61fff9 gutentor-single-column  grid-lg-6 grid-md-12 grid-12\"><div id=\"section-gm61fff9\" class=\"section-gm61fff9 gutentor-col-wrap\">\n<h2 class=\"has-text-align-right wp-block-heading\"><mark style=\"background-color:rgba(0, 0, 0, 0)\" class=\"has-inline-color has-neve-link-color-color\">Business Scenario #2:<\/mark><\/h2>\n\n\n\n<p><\/p>\n<\/div><\/div>\n\n\n\n<div id=\"col-gmb7afb6\" class=\"wp-block-gutentor-m4-col col-gmb7afb6 gutentor-single-column  grid-lg-6 grid-md-12 grid-12\"><div id=\"section-gmb7afb6\" class=\"section-gmb7afb6 gutentor-col-wrap\">\n<h2 class=\"has-text-align-left wp-block-heading\"><mark style=\"background-color:rgba(0, 0, 0, 0)\" class=\"has-inline-color has-neve-link-color-color\">Training of production line managers<mark style=\"background-color:rgba(0, 0, 0, 0)\" class=\"has-inline-color has-white-color\"><\/mark><\/mark><\/h2>\n<\/div><\/div>\n<\/div><\/div><\/section>\n<\/div><\/section>\n\n\n\n<section id=\"gm3c85d95\" class=\"wp-block-gutentor-m3 section-gm3c85d95 gutentor-module gutentor-container-cover has-color-bg has-custom-bg\"><div class=\"grid-container\">\n<section id=\"gm71c1b09\" class=\"wp-block-gutentor-m4 section-gm71c1b09 gutentor-module gutentor-advanced-columns\"><div class=\"grid-container\"><div class=\"grid-row\">\n<div id=\"col-gm6018b6\" class=\"wp-block-gutentor-m4-col col-gm6018b6 gutentor-single-column  grid-lg-8 grid-md-12 grid-12\"><div id=\"section-gm6018b6\" class=\"section-gm6018b6 gutentor-col-wrap\">\n<h4 class=\"wp-block-heading\">AS-IS situation<\/h4>\n\n\n\n<p>\u2022 Training in for production workers takes 2-3 months.<\/p>\n\n\n\n<p><strong>\u2022<\/strong> Experience and understanding the proper settings takes longer.<\/p>\n\n\n\n<p>\u2022Best practice and to run the line the most effective way takes years.<\/p>\n<\/div><\/div>\n\n\n\n<div id=\"col-gma58340\" class=\"wp-block-gutentor-m4-col col-gma58340 gutentor-single-column  grid-lg-4 grid-md-12 grid-12\"><div id=\"section-gma58340\" class=\"section-gma58340 gutentor-col-wrap\">\n<figure class=\"wp-block-image size-large\"><img loading=\"lazy\" decoding=\"async\" width=\"201\" height=\"205\" src=\"https:\/\/www.coala-h2020.eu\/wp-content\/uploads\/2021\/07\/image-7.png\" alt=\"\" class=\"wp-image-2759\"\/><\/figure>\n<\/div><\/div>\n<\/div><\/div><\/section>\n\n\n\n<section id=\"gm2b60837\" class=\"wp-block-gutentor-m4 section-gm2b60837 gutentor-module gutentor-advanced-columns\"><div class=\"grid-container\"><div class=\"grid-row\">\n<div id=\"col-gm2367e7\" class=\"wp-block-gutentor-m4-col col-gm2367e7 gutentor-single-column  grid-lg-8 grid-md-12 grid-12\"><div id=\"section-gm2367e7\" class=\"section-gm2367e7 gutentor-col-wrap\">\n<p><\/p>\n\n\n\n<h4 class=\"wp-block-heading\">TO-BE situation<\/h4>\n\n\n\n<p>\u2022  Capture, formalize and contextualize tacit knowledge of product line managers about setup, reconfiguration, running, and maintenance of production lines<\/p>\n\n\n\n<p>\u2022  Transfer tacit knowledge of product line managers to inexperienced co-workers<\/p>\n\n\n\n<p>\u2022 Standardize tacit knowledge of multiple experienced operators of the same production line<\/p>\n<\/div><\/div>\n\n\n\n<div id=\"col-gm29af7f\" class=\"wp-block-gutentor-m4-col col-gm29af7f gutentor-single-column  grid-lg-4 grid-md-12 grid-12\"><div id=\"section-gm29af7f\" class=\"section-gm29af7f gutentor-col-wrap\">\n<figure class=\"wp-block-image size-large\"><img loading=\"lazy\" decoding=\"async\" width=\"201\" height=\"208\" src=\"https:\/\/www.coala-h2020.eu\/wp-content\/uploads\/2021\/07\/image-6.png\" alt=\"\" class=\"wp-image-2758\"\/><\/figure>\n<\/div><\/div>\n<\/div><\/div><\/section>\n<\/div><\/section>\n","protected":false},"excerpt":{"rendered":"","protected":false},"author":2,"featured_media":0,"parent":0,"menu_order":0,"comment_status":"closed","ping_status":"closed","template":"elementor_header_footer","meta":{"_mi_skip_tracking":false,"_monsterinsights_sitenote_active":false,"_monsterinsights_sitenote_note":"","_monsterinsights_sitenote_category":0,"footnotes":""},"class_list":["post-2755","page","type-page","status-publish","hentry"],"uagb_featured_image_src":{"full":false,"thumbnail":false,"medium":false,"medium_large":false,"large":false,"1536x1536":false,"2048x2048":false,"neve-blog":false},"uagb_author_info":{"display_name":"Indah Lengkong","author_link":"https:\/\/www.coala-h2020.eu\/index.php\/author\/len\/"},"uagb_comment_info":0,"uagb_excerpt":null,"_links":{"self":[{"href":"https:\/\/www.coala-h2020.eu\/index.php\/wp-json\/wp\/v2\/pages\/2755","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/www.coala-h2020.eu\/index.php\/wp-json\/wp\/v2\/pages"}],"about":[{"href":"https:\/\/www.coala-h2020.eu\/index.php\/wp-json\/wp\/v2\/types\/page"}],"author":[{"embeddable":true,"href":"https:\/\/www.coala-h2020.eu\/index.php\/wp-json\/wp\/v2\/users\/2"}],"replies":[{"embeddable":true,"href":"https:\/\/www.coala-h2020.eu\/index.php\/wp-json\/wp\/v2\/comments?post=2755"}],"version-history":[{"count":28,"href":"https:\/\/www.coala-h2020.eu\/index.php\/wp-json\/wp\/v2\/pages\/2755\/revisions"}],"predecessor-version":[{"id":5030,"href":"https:\/\/www.coala-h2020.eu\/index.php\/wp-json\/wp\/v2\/pages\/2755\/revisions\/5030"}],"wp:attachment":[{"href":"https:\/\/www.coala-h2020.eu\/index.php\/wp-json\/wp\/v2\/media?parent=2755"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}